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I built an industrial OS - here's what 33 years on the plant floor taught me about software

The Problem Nobody Was Solving I spent 33 years doing every job on the plant floor. Operator, supervisor, manager — I've done it all, hands-on. And for 33 years I watched the same thing happen over and over: plants spending a fortune on e…

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The Problem Nobody Was Solving

I spent 33 years doing every job on the plant floor. Operator, supervisor, manager — I've done it all, hands-on.



And for 33 years I watched the same thing happen over and over: plants spending a fortune on enterprise software that the people actually running the facility couldn't stand using and would op out.



Until now.



What I Built

Trier OS is a full-stack, open-source plant operations platform. Not a SaaS. Not a subscription. A self-hosted, fully air-gapped system built specifically for heavy industry.



Here's what's under the hood:



Built-in Monaco IDE — authorized operators can write, sandbox, and hot-reload code directly inside the running production app

Deterministic Simulation Engine — replays historical plant event logs against your code changes before deploying. Mathematical proof it won't break the line.

Friction Cost Engine — calculates the exact financial cost of UI changes before they ship

3D GIS Mapping — Cesium-powered spatial intelligence to track assets across entire campuses

Mobile Barcode Scanning — WebRTC-based, works on iOS, Android, and Zebra rugged devices

EDR-Safe Local Mode — runs completely disconnected from the cloud on better-sqlite3

Full Rollback

Offline PWA

Full CMMS/MES Hybrid

349,000 lines of code. 1,378 modules. Everything documented.



How AI Made It Possible

With AI assistance I was able to build this in 33 days. But here's the thing — AI didn't know what to build. That came from three decades of watching plants operate, fail, and adapt.



The domain knowledge, the workflow logic, every edge case — that's 33 years of floors, not prompts. AI was the tool. The experience was the blueprint.



The Real Goal

Enterprise software licenses cost companies a fortune. By open sourcing Trier OS, my hope is simple: take those savings and hire in-house developers to run and customize it on site.



Free software. In-house talent. More jobs for programmers. Better tools for operators.



Win for the industry. Win for developers.



Live Studio



Floor Plans



Corp Analytics



Happy to answer any questions

1. Sofort-Triage & Abwehrmaßnahmen

SOC Incident Playbook: Remote Code Execution (RCE) Defense
1 Warnungen
title: Detect Exploitation - I built an industrial OS - here's what 33 years on the plant floor taught me about software
id: 1b29ce5d-4f90-43f4-97ba-3b9f2830e457
status: experimental
description: Automatisch generierte SIEM-Erkennungsregel basierend auf CTI Intelligence
references:
  - https://tsecurity.de/
author: iShareStuff CTI Automated Detection Engine
date: 2026-09-26
logsource:
  category: network_connection
  product: any
detection:
  selection:
      CommandLine|contains:
        - 'exploit'
  condition: selection
falsepositives:
  - Legitime administrative Zugriffe oder Penetrationstests
level: high
tags:
  - attack.initial_access
Syntax validiert (0 Fehler)
rule CTI_Threat_Indicator {
    meta:
        author = "iShareStuff CTI Automated Detection Engine"
        date = "2026-09-26"
        description = "YARA Signature for "
    strings:
        $str = "I built an industrial OS - her" ascii wide
    condition:
        any of them
}
Syntax validiert (0 Fehler)
index=security sourcetype IN ("cisco:asa", "pan:traffic", "zeek_conn", "suricata", "WinEventLog:Security")
("I built an industrial OS - heres what 33")
| stats count earliest(_time) as first_seen latest(_time) as last_seen by src_ip, dest_ip, dest_host, signature
| eval first_seen=strftime(first_seen, "%Y-%m-%d %H:%M:%S"), last_seen=strftime(last_seen, "%Y-%m-%d %H:%M:%S")
| sort - count
Syntax validiert (0 Fehler)
message: "*I built an industrial OS - heres what 33*"
Syntax validiert (0 Fehler)
CommonSecurityLog
| where Message has "I built an industrial OS - heres what 33"
| summarize EventCount = count(), FirstSeen = min(TimeGenerated), LastSeen = max(TimeGenerated) by SourceIP, DestinationIP, DestinationPort, Activity
| extend DetectionRule = "iShareStuff-CTI-Compiled"
| sort by EventCount desc

2. Cyber Threat Intelligence & Forensik

CTI Threat Relationship Graph2 Knoten / 1 Relationen
CVE / Incident Software MITRE ATT&CK CWE Weakness IoC
🎯
MITRE ATT&CK Matrix Navigator 14 Taktiken
Reconnaissance
-
Resource Development
-
Initial Access
Execution
Persistence
-
Privilege Escalation
Defense Evasion
Credential Access
-
Discovery
-
Lateral Movement
-
Collection
-
Command and Control
Exfiltration
-
Impact
tsecurity.de Cognitive Threat RAG
Fokus-Vektor:

Kognitive Analyse für identifizierte Bedrohung: Erhöhte Bedrohungslage im Bereich I built an industrial OS - here's what 3.... Basierend auf 368k Vektor-Korrelationen werden sofortige Isolationsmaßnahmen für betroffene Endpunkte empfohlen.

🛡️ Angriffsfläche & Exposure

Netzwerk/Remote-Zugriff ohne Vorauthentifizierung möglich.

⚡ Empfohlene Sofortmaßnahmen
  • 1. Perimeter-Inspektion: Relevante Portfreigaben und exponierte Endpunkte unverzüglich scannen.
  • 2. Patch-Applikation: Hersteller-Hotfix einspielen oder betroffene Daemons in isolierte DMZ-Segmente überführen.
  • 3. Telemetrie & EDR-Alerts: Prozessaufrufe und Child-Processes auf anomale Shell-Spawns überwachen.
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