UK Man Invents Aluminum-Air Battery In His Garage

An anonymous reader quotes a report from CleanTechncia: UK engineer and former Royal Navy officer Trevor Jackson began experimenting with aluminum air batteries at his workshop in the Cornish town of Callington in 2001. At that time, the electrolyte used was extremely caustic and poisonous. After years of experimentation, Jackson devised a new electrolyte -- whose composition is a closely guarded secret -- he says make it possible for his invention to power an electric car for up to 1,500 miles. What happens when it runs out of juice? You replace it with a new one while the old one gets recycled. At the beginning of the electric car era when charging infrastructure was nonexistent, the idea of swapping spent batteries for fully charged new ones was considered feasible. Jackson says such a thing could be the future, with his batteries/fuel cells sold at grocery stores and retail outlets. He says the process of disconnecting the old one and connecting the new one will take about 90 seconds.

[A]n independent evaluation by the UK Trade and Investment agency in 2017 said Jackson's invention was a "very attractive battery" based on "well established'" technology, and that it produced much more energy per kilogram than standard electric vehicle types, according to a report in the Daily Mail. A Tesla Model S can drive up to 370 miles on a single charge. Jackson says if you drove the same car with an aluminum-air cell that weighed the same as the Tesla's lithium-ion battery, it would have a range of 2,700 miles. Aluminum-air cells also take up less space. If that same Tesla were fitted with an aluminum-air fuel cell the same size as its current battery, it could run non-stop for 1,500 miles. The report goes on to say that Jackson just signed a multi-million dollar deal with Austin Electric, which will begin putting thousands of the batteries into electric vehicles next year.

"Austin Electric has three targets for the new batteries -- the three-wheeled tuk-tuks used for transportation in many countries such as Pakistan, electric bicycles with far more range than current models, and a program that will convert front wheel drive cars with internal combustion engines into hybrids by fitting aluminum-air batteries and motors to drive the rear wheels," reports CleanTechnica. "Jackson expects the conversion operation to start next year. He says the cost of each conversion will be [...] about $4,000."